Organic fertilizer production line equipment is a device that uses chicken and pig manure as the main raw material, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, ferments rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria, and under the action of sulfuric acid, mixes and ferments to produce biological fertilizers. Organic fertilizer production line.jpg

There are three configurations of equipment for organic fertilizer production lines:

High configuration: chicken manure dewatering machine, fermentation turning machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.

Low configuration: semi wet material crusher, horizontal mixer, granulator/drum screening machine, packaging equipment.

The products produced by organic fertilizer equipment are made from fresh chicken and pig manure as raw materials, without any chemical components. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins and other components.

Pre fermentation section: organic fertilizer fermentation equipment, high humidity material crusher, drum screening machine.

Post granulation section: mixing mixer, organic fertilizer granulator, disc granulator, wet mixing gear granulator, organic fertilizer dryer, rotary cooler, drum screening machine, rotary coating machine, automatic weighing and packaging machine, intermediate belt conveyor link.

Fermentation turning machine

The fermentation turning machine is suitable for the fermentation and turning of organic waste such as livestock manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge garbage dumps, horticultural fields, and mushroom planting fields for fermentation and water removal operations. Suitable for aerobic fermentation, it can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can be used with the matching fermentation tank for continuous or batch discharge. High efficiency, smooth operation, sturdy and durable, even flipping and throwing.

Semi wet material crusher

Semi wet material crusher, this equipment allows the moisture content of organic fertilizer materials for biological fermentation to reach 25% to 50%, and the particle size can be adjusted within a certain range according to customer requirements to meet granulation standards. It has a grinding effect on hard substances such as glass, ceramics, bricks, and crushed stones in urban household waste organic fertilizer, achieving the effect of processing and use. This equipment shortens the process flow for organic fertilizer and composting production.

Horizontal mixer

The working principle of a horizontal mixer: The horizontal cylinder is equipped with dual axis rotating blades that rotate in opposite directions. The blades form a certain angle to circulate and stir the material in the axial and radial directions, allowing the material to mix quickly and evenly. The performance characteristics of the horizontal mixer are that the rotational speed of the reducer driving the shaft and the structure of the propeller blades will weaken the gravity of the material. With the lack of gravity, the differences in particle size and specific gravity of each material are ignored during the mixing process. The intense stirring motion shortens the mixing time, making it faster and more efficient. Even if there are differences in the specific gravity and particle size of the materials, good mixing effects can still be achieved under the rapid and intense agitation and scattering of the staggered mixing blades. High uniformity of mixing, low residual content, suitable for mixing two or more fertilizers and pre mixed additives.

New type of organic fertilizer granulator

It is widely used for granulation of organic fertilizers. Due to its high granulation rate, smooth operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The varieties of internal rotary toothed granulators developed and produced by our unit include Φ 600 Φ800， There are four specifications of 10001200, and other specifications of agitator granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy, durable, and not deformed. Combined with a sturdy base design, it operates more smoothly.

Rotary dryer, also known as drum dryer or cylindrical dryer, is a common and widely used drying equipment in mining industry. Suitable for drying metal and non-metal rotary dryers

Magnetic, heavy, and floating concentrates belonging to the mining industry, as well as clay from the cement industry and coal slurry from the coal mining industry. Its characteristics are high productivity and easy operation. The drum body of the rotary dryer is a horizontal rotary cylinder, with various types of cutting plates welded from front to back at different angles in a staggered arrangement. Different types of refractory bricks are embedded in the rotary kiln body according to the needs. A door ring and a spiral cutting plate are installed at the feeding end to prevent material backflow. It has the advantages of reasonable structure, excellent production, high output, low energy consumption, and convenient operation.

Rotary cooling machine

This cooling machine is used in the production of compound fertilizers to cool fertilizers at a certain temperature and particle size. When used in conjunction with a dryer, it can greatly improve the cooling speed, reduce labor intensity, increase yield, further remove some moisture, and reduce the particle temperature of compound fertilizers. It can also be used for cooling other powdered and granular materials. The device has a compact structure, high cooling efficiency, reliable performance, and strong adaptability.

rotary sieve

The drum screening machine is a commonly used equipment in the production of compound fertilizers, mainly used for the separation of finished products and return materials, and can also achieve the grading of finished products, making them evenly classified. Adopting a combination screen, it is easy to maintain and replace. The machine has a simple structure, easy operation, and smooth operation.

automatic packaging

The fully automatic bag packaging machine replaces manual packaging and achieves packaging automation for large and small enterprises. Operators only need to place hundreds of bags one by one in the bag picking section of the equipment at a time. The equipment's mechanical gripper will automatically pick up the bags, print the date, open the bags, give signals to the measuring device for measurement, material dropping, sealing, and output. Customers can also add detailed functions such as door opening emergency stop, automatic card insertion, and abnormal discharge according to product packaging needs. The entire packaging process does not require manual operation, effectively improving production efficiency for your company, saving labor and management costs, and significantly reducing costs.

Process flow: Raw material selection (animal feces, etc.) ->Drying and sterilization ->Ingredient mixing ->Granulation ->Cooling and screening ->Measurement and sealing ->Finished product storage. The complete set of equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorizer, mixer, proprietary turner, oxygen supply system, and automatic control system. The construction scale is generally 30000 to 250000 tons per year. We need to consider the local resources, market capacity, and market coverage radius comprehensively. Generally, small newly-built factories are recommended to produce 10000 tons (1.5 tons/hour), 20000 tons (3 tons/hour), and 30000 tons (4.5 tons/hour) per year, while medium-sized factories can produce 50000 to 100000 tons per year and large factories can produce 100000 to 300000 tons per year. The investment scale and product plan design need to be formulated based on the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, production automation level, etc

The production process of organic fertilizer

As can be seen in the picture Organic fertilizer production requires fermentation Crush Mixed Granulation dry. Cooling Screening The process

The fermentation process and crushing process are particularly important Provide raw materials for organic fertilizers Only the raw materials are good The organic fertilizer produced must meet the quality standards Endure the test of users

The construction period of bio organic fertilizer projects is short, the risk is low, and the payback period is short. Generally, the investment is recovered within one year and profits are generated in the same year.

Generally, production process design includes:

1. Composite bacterial strains and their propagation techniques;

2. Advanced raw material blending technology and biological fermentation system;

3. Jia's specialized fertilizer formula technology (can flexibly design product formulas based on local soil and crop characteristics);

4. Reasonable secondary pollution (exhaust gas and gas) control technology;

5. Design and manufacturing technology for complete sets of process equipment for fertilizer production.

How to fully utilize the resources of organic waste through benefit analysis is an important issue for China to establish a resource-saving society, promote circular economy, and develop organic agriculture. China is a major agricultural producer and also a major consumer of fertilizers. The production of fertilizers requires a large amount of coal, electricity, natural gas, etc. This project utilizes solid organic waste to produce spherical particle organic fertilizers, achieving the goal of saving and protecting the environment. The social benefits are enormous and in line with China's industrial policy of energy conservation and emission reduction